Protective Coatings

Protective Coatings

1. Introduction

Protective coatings form the first line of defense against carbonation, chloride ingress, moisture, and UV radiation.

These are used on rehabilitated concrete surfaces, bridges, facades, podiums, and industrial floors.

2. Common Types

Type
Base
Purpose / Use Case
Anti-Carbonation Coating
Acrylic / PU
Blocks CO₂ diffusion • Facades, RCC walls
Silane / Siloxane
Solvent or water-based
Hydrophobic breathable layer • Exposed concrete
Epoxy Coating
Solvent-free / High-build
Chemical-resistant surfaces • Industrial & basements
PU Coating
Aliphatic / Aromatic
UV-resistant topcoat • Roofs, decks, podiums

3. Key Tests & Parameters

Standard
Parameter
EN 1062-6
Carbon dioxide diffusion
ASTM D1653
Water vapor transmission
ASTM G154
UV resistance
IS 15824
External coatings
  1. Consultant Guidance
  • For CO₂ protection → Anti-carbonation acrylics.
  • For chemical resistance → Epoxy.
  • For UV & movement resistance → PU.
  • For damp concrete → Cementitious coating.
  • Typical DFT | 100–300 µm |
  • Service Life | 7–15 years |